SAEKAPHEN COATINGS

Product information

“SAEKAPHEN KOREA, your best partner for corrosion prevention, is coming to you.”

SAEKAPHEN KOREA promises to bring you maximum profits through cost reduction in the petrochemical and chemical industries, etc.

Highly industrialized developed countries spend trillions of resources every year to solve the corrosion problems in heat exchangers, condensers, storage tanks, and other facilities.
One of the typical examples is that they see an increase in maintenance and repair costs due to corrosion. In the case of heat exchangers and condensers, the corrosion problems occurring inside and outside the tubes significantly reduce the efficiency of industrial facilities and thermal efficiency as well. Therefore, the increase in maintenance fees and repair costs have placed significant burden on the industry.

SAEKAPHEN Gmb Hhas opened a new chapter for solving corrosion problem by developing anticorrosive substances.

SAEKAPHEN has remained firmly committed to developing coating materials for over 50 years and has created heat treatment coating technology and low-temperature treatment coating technology. SAEKAPHEN has been widely recognized as a vanguard in the anticorrosive industry, as it has contributed to solving corrosion issues caused by high-temperature steam and chemical reactions.

If you are looking for the perfect solution, then our SAEKAPHEN people possess the key know-how acquired from our field experiences.

The definition of SAEKAPHEN
SAEKAPHEN COATING LIQUID is acquired from liquid thermosetting plastics and applied by letting it flow or using spray technology.
Two coating technologies are applied.
- Heat treatment coating
- Low-temperature treatment coating

Facilities equipped with SAEKAPHEN's technology have been widely used in a wide range of areas such as the petrochemical industry, chemical industry, refrigeration, water treatment, and crude oil distillation, etc.

The features of SAEKAPHEN Coating Substances

- Has outstanding ability to prevent corrosion
- Highly resistant to high-temperatures, high-pressured vapor, and other chemical reactions
- Highly durable even at extremely high temperatures ranging from 100℃ to +200℃
- Non-conductive
- Prevents the occurrence of corrosive substances and incrustation caused by chemical reactions inside facilities
- Considerably lowers the occurrence of fouling factorsby designing new heat exchangers and others

SAEKAPHEN KOREA, the vanguard in the anti-corrosion sector, has been making critical contributions to cost reduction and facility efficiency increase in the domestic industry by signing a license agreement with Germany's Saekaphen GmbH and introducing heat treatment coating facilities.

For example, we at SAEKAPHEN KOREA reduce the initial investment costs as we use low-cost carbon steel to make heat exchangers and apply the SAEKAPHEN heat treatment coating. Otherwise, the initial investment costs would rise due to the use of highly expensive stainless steel or titanium.

In addition, the tube equipped with SAEKAPHEN's heat treatment coating inside does not require any quarterly cleaning process, which consequently has contributed to reducing the maintenance cost or budget for industrial facilities.

Two welded heat exchangers

When SAEKAPHEN COATING is not applied
When SAEKAPHEN COATING is applied

Comparison of two operating heat exchangers side by side
(Operated for 2 years without cleaning)

The inner tubes of two heat exchangers

When SAEKAPHEN COATING is not applied
When SAEKAPHEN COATING is applied

An application example of SAEKAPEN Coatin

circulation water condenser, ordered by Fertilizer Plant, Kuwait
some tube bundles (shell- and tube-side coated)
heat exchanger (tube-side coated), ordered by Erdolraffinerie Lingen, Germany
condenser (tube-side coated), ordered by BASF AG, Germany
condenser after tube-side coating
air cooler (tube-side coated), odered by Caltex, Germany
shell-side coating of U-tube bundle
heat cured coating Si 14E of railway container
Bumyang air conditioning equipment coating
Bumyang air conditioning equipment coating
posco carbon filter coating
posco carbon filter coating
storage tanks (flake900)
storage tanks (flake900)

SAEKAPHEN product mix heat cured material

Si 14 E

colour	dark-green	surface	hydrophob, smooth
dry film thickness μ	200	density g/㎥	1,39
solid vol-ume ltr./100kg	27,41	hardness (konig) lmp./sec	190
resistance	high acid to slightly alkaline, salt solutions, coling water, gases, organic liquids
field of application	heat exchangers, air coolers, condensers, evaporators, tanks

Si 14 EG

colour	red-brown	surface	matte
dry film thickness μ	250	density g/㎥	1,30
solid vol-ume ltr./100kg	29,32	hardness (konig) lmp./sec	134
resistance	water vapour diffusion, slightly acid a, alkaline liquids and vapour
field of application	heat exchangers, condensers, condensate containers, thermal degasers

Si 17 E

colour	red-brown	surface	hydrophob, smooth
dry film thickness μ	200	density g/㎥	1,44
solid vol-ume ltr./100kg	30,13	hardness (konig) lmp./sec	143
resistance	liquid or gaseous KW, salt solutions, oils, acid to slightly alkaline mediums to PH8
field of application	inside coating of tanks for storage of flammable liquids, class of risk AI/AII and B, alphatic hydrocarbon

Si 57 E

colour	red-brown	surface	hydrophob, smooth
dry film thickness μ	200	density g/㎥	1,16
solid vol-ume ltr./100kg	30,10	hardness (konig) lmp./sec	200
resistance	high alkaline to acid, all cooling waters incl. brackish-a, sea-water
field of application	heat exchangers, condensers, evaporators, vessels, water treatment plants

Si 57 EG

colour	grey-olive	surface	matte
dry film thickness μ	250	density g/㎥	1,24
solid vol-ume ltr./100kg	29,52	hardness (konig) lmp./sec	120
resistance	water vapour diffusion in alkaline to low acid liquids
field of application	condensers, condensate containers, degasers a. boilers

SAEKAPHEN product mix cold cured material

HR 60 extra G

colour	green, red, grey	surface	smooth, glossy
dry film thickness μ	400-500	density g/㎥	1,50
solid vol-ume ltr./100kg	60,3	hardness (konig) lmp./sec	120
resistance	high alkaline to acid mediums. brackish, sea, a deionized water as well as inorganic salt, solutions
field of application	tank, silos, filters, vessels

HR 60 extra TG

colour	red, grey, red-brown	surface	matte
dry film thickness μ	300-350	density g/㎥	1,40
solid vol-ume ltr./100kg	33,1	hardness (konig) lmp./sec	100
resistance	slightly acid to alkaline aqueous mediums water to
field of application	desalization plants, condensation tanks, process water tanks, metal pipellines

Sakatonit K 80 LS

colour	red-brown	surface	satin-finished
dry film thickness μ	400-max.800	density g/㎥	1,40
solid vol-ume ltr./100kg	66,4	hardness (konig) lmp./sec
resistance	acids to high alkaline mediums, sea-a brackish-water, cooling water a. salt solutions
field of application	water tanks in power stations, turbine condensers, heat exchangers, coolers, evaporationg a. cooling water pipellnes

Sakaline

colour	red-brown, white	surface	smooth, glossy
dry film thickness μ	mind.700	density g/㎥	1,55
solid vol-ume ltr./100kg	64	hardness (konig) lmp./sec
resistance	water to 100℃ a. temperature drop to the surface, temperature difference up to 80℃
field of application	boilers a other water heaters for drinking a. nondrinkable water, KTW recommen-dation a. all rangs of cold a. heat water

Sakaflake 1042

colour	black	surface	matte
dry film thickness μ	700-3000	density g/㎥	1,42
solid vol-ume ltr./100kg	46,09	hardness (konig) lmp./sec	ca.120
resistance	aggressive mediums of chemical industry, high acid ranges a high temperatures
field of application	flue gas desulfurizing plants, tanks, pipelines, tanks vessels, pipes

Sakaflake 1052

colour	black-grey	surface	matte
dry film thickness μ	700-3000	density g/㎥	1,43
resistance	slightly alkaline to high acid mediums, sea-water, inorganic salt solutions, fue gas, electrostatic derivation ability
field of application	storage tanks, containers, flue gas channels, process tanks, washing towers, gas purifying plants

Sakatar D extra

colour	black, red-brown	surface	matte
dry film thickness μ	mind.500	density g/㎥	1,5
solid vol-ume ltr./100kg	79,5	hardness (konig) lmp./sec	74
resistance	good chemical resistance, high temperature load, higher water vapour diffusion
field of application	power stations, nuclear power stations, cooling water pipelines, tanks